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Here you can see the first stages of the costume in blue foam. I was uncertain how to finish the effect since blue foam dents pretty easy, and on a 4 yr old it wouldn't last long. My wife suggested Spandex over the foam in the color of the character.
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As you can see, the spandex was a great idea. We got a red long sleeved shirt and gray sweats to go underneath. Nadia sewed the blue and red spandex to go over the foam (amazing skill I tell ya) to finish the effect. I accepted the fact that I wasn't going to get a box form for the chest with so little time left, and I wasn't sure how well it would hold up to him sitting back on it. So, I decided on a chest plate. Nadia simply applied velcro to the back of the plate and front of the shirt so I was removable but would stick. My daughters outfit was simpler, a ballerina. As you can see, they are both really happy :)
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